Onsite – Page 28 – Combined Cycle Journal

Generator History, Part 3: Generator cooling methods

Originally, generators were cooled by once-through open air flow. Contamination problems led to closed ventilation systems, with water-to-air heat exchangers to remove the thermal losses—the TEWAC cooling system (Totally Enclosed Water-to-Air Cooling). This type of system is still very popular for small generators. But by the 1930s, ratings were reaching a size where the ability […]

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Generators: Wrap-up

Clearly, this article, presented in the four sections bulleted below, provides a very general overview of generator history, with more left unsaid than said. No doubt there are errors of omission as well as commission. But hopefully the reader has gained a better appreciation for the efforts that went into the generator designs of today.

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Fairview: Successes attest to the value of remote M&D

Powerplants built over the past several decades are packed with instrumentation, transmitters, and computers. This extensive automation has allowed reduced staffing levels while introducing challenges for effectively analyzing and acting on degrading conditions that may occur long before alarm levels are reached. Many combined cycles use all, or portions of, remote monitoring and diagnostic (M&D)

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Fairview: Better DCS screens improve starting reliability

Fairview incurred several plant trips following commissioning because of valves hanging up and/or key parameters being overlooked until it was too late for the Mark VIe control system to keep the unit in service. After a handful of failed starts, staff began to discuss how plant operation could be made more reliable and profitable. Most

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Fairview: Redundant ammonia injection equipment reduces probability of NOx exceedance

Soon after commissioning, staff discovered that a single point of failure of the ammonia-injection control valve could create an emissions exceedance, limiting the plant’s response and output, as dictated by state environmental permitting. An hourly NOx exceedance was experienced less than one month after commissioning because of a faulty flowmeter indication. It limited the amount

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Empire’s upgrades zero-in on solutions for fall prevention

Falls are among the most common causes of serious work-related injuries and deaths. OSHA general industry standards require fall protection for persons working at heights of 4 ft or greater above a lower level (6 ft for construction). In 2021, falls remained the top OSHA citation for the 11th consecutive year. Fall protection systems include

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Active, wireless monitoring of high-energy piping improves safety, reliability at St. Charles

St. Charles Energy Center (SCEC) was commissioned in February 2017. Near the end of 2019, the plant experienced a through-wall leak at a girth weld on a hot-reheat (HRH) bypass line to the condenser, resulting in forced-outage time and the loss of generation revenue. But most concerning was that this was a significant safety concern

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McIntosh: HRSG mod allows an increase in backpressure to boost power output

Maximum allowable duct pressure for the HRSG in Lakeland (Fla) Electric’s (LE) McIntosh Power Plant (MPP) Unit 5 combined cycle was 28 in. of water column (in. H₂O). After 20 years of operation, pluggage of the LP economizer in the Nooter Eriksen boiler caused high backpressure on the gas turbine/generator and limited its ability to

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Mitigation efforts to protect the through bolts on Lakeland Electric’s W501G turbine rotor

McIntosh Power Plant is home to the first W501G gas turbine to experience a turbine-rotor through-bolt failure. The utility worked closely with OEM Siemens to complete an investigation to determine the failure mechanism. While this lengthy process unfolded, the utility invested in several mitigation efforts to minimize the potential for future through-bolt failures. This best

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