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501F Best Practices: Klamath Energy

Permanent monitoring system cuts time, cost of vibration analysis Background. Klamath Energy’s mechanical-draft counterflow cooling tower was built by Balcke-Dürr in 2000 without vibration probes installed on its gearboxes. The CT is of fiberglass-reinforced polyester (FRP) construction with eight cells, each 48 ft wide × 48 ft long. The tower’s fans are driven by 200-hp,

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How to inspect your aqueous-ammonia storage tank

An owner/operator presenting on aqueous-ammonia (NH3) storage tank inspections at the CCUG2020 Week Four session said that according to the governing standard, API510, a “fitness for service” assessment should be conducted every 10 years (or half the remaining life calculated during the last inspection) for pressure tanks. The method results in a calculated remaining life,

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Test program identifies ways to improve cooling-tower fan reliability

EPRI Technical Executive Sam Korellis opened the CCUG2020 Week Four agenda with a review of EPRI’s cooling-tower (CT) fan-motor-drive and gearbox field evaluation program and its implications for CTs serving more than 800 units at about 300 powerplants. Many CTs are equipped with multiple fans which start and stop depending on load and ambient temperature.

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Improving the life safety of CO2 fire extinguishing systems

The main messages from the presentation on fire suppression systems during Week Four of the CCUG2020 meeting, by ORR Protection’s Chuck Hatfield, are that NFPA Code requirements include the life (human) safety and reliability of suppression equipment, whether low- or high-pressure type; and that the industry is “moving away from CO2-based suppression to water-mist systems.” One

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Proper chemistry key to mitigating damage attributed to flexible operations

Steve Shulder, EPRI’s subject matter expert on water and steam chemistry addressed chemistry-related damage from flexible operations during Week Four of the CCUG2020 program. Thorough to a fault, most of Shulder’s slides are laden with bullet points, likely summarizing chapters of EPRI reports on the subject. It’s almost impossible to condense the 45-slide deck into

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Innovations in vertical-pump vibration monitoring

Hydro Solutions’ first presenter during Week Four at CCUG2020, Ares Panagoulias (“Innovations in vertical-pump vibration monitoring”), reviewed a relatively new, but proven, capability to monitor vibration of submerged vertical pumps using a single-axis piezoelectric accelerometer directly wired to a wireless transmitter with its own power source (Fig 1). Data go to a “cloud-based” app. Included

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Mitsubishi Power atop the leader board in gas-turbine sales, energy storage

Mitsubishi Power (MP) finished 2020 with the highest market share for large frame gas turbines in the Americas, according to McCoy Power Reports, a power-industry market data service. The company’s sales totaled 3288 MW, 54% of total orders in the region. More than half MP’s 2020 orders include a hydrogen performance guarantee or have a

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Turbine Tip 13: How to test your emergency lube-oil pumps

O&M Clinic for Legacy GE Gas Turbine Users Turbine Tip No. 13 by Dave Lucier, owner/GM, PAL Turbine Services, applies to General Electric package power plants (PPP), including Model Series 5001P, 6001, and 7001.  GE gas turbines are equipped with dc emergency lube-oil pumps (GE designate 88QE). This device is controlled at the motor control

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